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  1. sUAS Munitions and Explosives This page details the types, configurations, and effects of munitions and explosives integrated with small Unmanned Aerial Systems (sUAS), with a focus on improvised and semi-formal systems used in the Russo-Ukrainian war from 2022–2025. It includes insights from official military frameworks and OSINT analysis.

"EXPLOSIVE DEVICES FOR UNPILOTED LETHAL VEHICLES" contains a lot of information on the types of explosives and munitions used in sUAS in the right against Russia by Ukrainian Forces.

Terms

  • ESAD: Electronic Safe and Arm Device — Controls firing sequence electronically with safety interlocks.

  • ESAF: Electronic Safe Arm and Fire — Legacy British term, interchangeable with ESAD in most contexts.

  • HME: Homemade Explosives — Any non-commercial explosive synthesized from precursors, typically for DIY or non-state applications.

  • COTS: Commercial Off The Shelf — Readily available, mass-market components, often repurposed for military use.

  • F&DR: Fielding and Deployment Release — A formal approval for military use of a system or munition.

  • DEVCOM Audible: A U.S. Army-developed dropper platform enabling safe release of Army-issued munitions via sUAS.

Munition Types Used in sUAS

Munition TypeDescriptionCommon DeploymentObserved Effects
PG-7V warheadRocket-propelled grenade (shaped charge, anti-armor/HEAT)FPV drone front-loadArmor penetration, structural destruction. See RPG-7 archive
OG-7 warheadRocket-propelled grenade (fragmentation, anti-personnel)FPV drone front-loadWide-area blast and fragmentation, highly lethal to exposed personnel
VOG-17 / VOG-2540 mm grenade (airburst/impact)Servo-drop mod or breakaway mountInfantry suppression, light vehicle disablement
RGO / RGNSoviet defensive hand grenadesDrop with fuse-delayFragmentation anti-personnel
Thermite canisterThermite mix in metal containerDrop or crash deliveryIncendiary burn-through (fuel tanks, radomes)
C4 / Semtex blockCommercial/military plastic explosiveCrash-load in kamikaze dronesFocused blast, breaching
HME chargesAN mixtures, NM-based, poor-man's C4Custom DIY FPV buildsMixed reliability; cost-effective
Improvised shaped chargeMetal cone with explosive linerNose-mounted kamikazePenetrative focused effect

Example Payload Configurations

Drone TypeFrame/StyleMunitionTrigger System
FPV Kamikaze5–7" carbon X-framePG-7V / VOG-25MOSFET + dual-pin ESAD
Servo-drop DJIDJI Mavic 3 + dropperRGO / VOGServo + timer / RC switch
Stick droneWood-arm DIYThermite / HMEContact or timed impact
Hybrid VTOLFixed-wing / quadVOG bundleServo dropper + GPS waypoint

Notable Use Cases

June 2025 – Strategic Bomber Airbase Attacks

  • Target: Engels and Soltsy-2 airbases (Tu-95, Tu-160 bombers).

  • Tactics: Long-range DIY drones (>600 km) using internal fuel bladders, carrying ~3 kg thermobaric or HME payloads.

  • Effects: Confirmed airframe damage and runway disruption. Satellite imagery showed heat signatures and repair activity within 24 hours.

  • Payloads: Believed to include ANFO or nitromethane-based charges. Use of low-metal signature airframes suggested radar evasion.

2023–2024: Evolution of DIY FPV Attacks

  • Initial stage: 3D-printed nosecones for VOG-17s, dropped manually.

  • Improved stage: Hardened nose for PG-7 warheads, with dual-signal arming logic to prevent premature detonation.

  • Safety upgrades: Widespread adoption of ESAD-style boards in fielded FPV units. Dual-command MOSFET logic became a standard.

Safety and Regulatory Considerations

U.S. Army and DoD Standards

  • Any modified munition or new delivery configuration requires an F&DR before deployment.

  • Safety testing must validate:

    • Arming delay
    • Flight stability
    • Fail-safe logic
    • Blast radius modeling

Civilian Context (U.S. Regulations)

  • Manufacture of explosives (including HMEs) is legal only when:
    • Not stored or transported commercially
    • Not intended for criminal or commercial use
    • Made in compliance with ATF regs and away from public areas

Informal Practices (Field-Level)

  • Safety SOPs often include:
    • Always use dual-arm logic (RC + mechanical)
    • Avoid nitrile gloves when working with nitric acid mixes
    • Store separated precursors, not pre-mixed charges
    • Minimize metal in airframe to reduce radar signature
  • AN mixtures: Low-cost, easy-to-source, high-yield.

  • Nitromethane blends: Enhanced detonation velocity, used in combo with shrapnel canisters.

  • Poor-man's C4: Often ETN or PETN-based, cast into putty with plasticizers.

  • Thermite: Reliable for damaging engine blocks and electronics.

Field Observations

  • Thermal imagery shows kamikaze FPV drones deliver a downward-blast profile — suggesting shaped or contact charges.

  • Ukrainian units have adopted modular payload rails, enabling plug-and-play bomb modules on the same drone chassis.

  • Remote ESAD triggering via FC spare UART channels becoming standard for trained units.

Future Considerations

  • Formalization of DIY bomb-droppers via DEVCOM Audible platform could accelerate standardization.

  • NATO-aligned safety certification may be introduced for partner-state UAS payloads.

  • OSINT tracking of explosive effectiveness could inform future modular UAS ordinance kits.

See Also

References

IrregularChat Community Wiki